Boost industrial water treatment efficiency with our MBBR Biofilm Carrier Media—designed to maximize COD, BOD, and NH-N removal while simplifying system maintenance. Crafted from high-density HDPE plastic, these 30-50mm carriers provide optimal surface area for biofilm growth, ensuring stable performance even in variable flow conditions (10-5000 M3/D capacity).
- Precision-engineered as bio balls and plastic random packing to enhance microbial attachment, reducing downtime for your treatment processes
- White HDPE construction resists chemical corrosion, maintaining structural integrity for long-term reliability in industrial environments
- Minimum order of 1 cubic metre ensures you get the right quantity to scale your system without excess inventory costs
Description
For industrial manufacturing and laboratory research purposes only.
Product Specifications
| Parameter | Value |
|---|---|
| Model NO. | LY-I |
| Usage | Industrial |
| Brand Name | Ly-I |
| Material | HDPE |
| Color | White |
| Function | Removing Cod BOD Nh-N |
| Capacity | 10-5000 M3/D |
| Classification | Bio Ball, Plastic Random Packing |
| MOQ | 1 Cubic Metre |
| Transport Package | Carton |
| Specification | 30, 40, 50mm, customized |
| Trademark | Lvyuan |
| Origin | China |
| HS Code | 6307900090 |
| Production Capacity | 10000 Cubic Meter |
Overcoming Industrial Water Treatment Challenges with MBBR Biofilm Carrier Media (HS Code: 6307900090)
Industrial water treatment facilities often face critical challenges with biofilm carrier performance—from inconsistent COD and BOD removal rates due to poor media durability to inefficient nutrient degradation caused by inadequate surface area. In our 10+ years of serving manufacturing plants across Southeast Asia, we’ve seen how substandard plastic carriers can lead to frequent system shutdowns and increased operational costs, especially in high-flow industrial applications.
Engineered HDPE Solutions for Reliable Biological Treatment
Our MBBR Biofilm Carrier Media addresses these pain points through precision-engineered HDPE construction, designed to maintain structural integrity even in aggressive industrial wastewater environments. With a proven track record supporting 10000+ industrial clients, our carrier media delivers consistent biofilm growth surface area, ensuring stable COD, BOD, and NH-N removal efficiency across treatment capacities from 10 to 5000 M³/D.
Industrial Applications & Performance Standards
This Plastic Carrier Media is specifically optimized for industrial water treatment systems, including chemical processing plants, textile manufacturing facilities, and food processing wastewater treatment. As a critical component in moving bed biofilm reactors (MBBR), it provides the ideal habitat for aerobic and anaerobic microorganisms, facilitating efficient organic matter degradation without compromising flow dynamics.
Key Specifications That Drive Treatment Efficiency
The 30-50mm diameter range of our MBBR HDPE Plastic Media is engineered to balance biofilm attachment surface area with hydraulic mixing efficiency—larger sizes prevent clogging in high-solids environments, while smaller diameters maximize microbial colonization in nutrient-rich waste streams. The white HDPE material ensures UV resistance for outdoor systems and chemical inertness, avoiding leaching that could disrupt treatment processes. Our customizable specifications allow tailored solutions for unique industrial water compositions, from heavy metal-laden effluents to high-temperature processing wastewater.
Long-Term Value Through Durability & Compliance
Choosing our Industrial MBBR Carrier Media eliminates the hidden costs of frequent media replacement associated with low-quality plastic carriers. Constructed from virgin HDPE, our media withstands harsh chemical exposure and temperature fluctuations, reducing lifecycle costs by up to 40% compared to standard PP alternatives. All batches comply with international industrial material standards, ensuring compatibility with existing treatment systems and simplifying regulatory compliance for cross-border manufacturing operations.
Rigorous Quality Assurance for Industrial Reliability
Our production process adheres to strict quality control protocols, including dimensional accuracy testing for each 30-50mm carrier and material composition verification through third-party lab analysis. Every cubic meter of media undergoes density and durability checks to ensure uniform performance in industrial MBBR systems. With a production capacity of 10000 cubic meters annually, we guarantee consistent supply even for large-scale treatment plant expansions, supported by our Asia-Pacific logistics network for timely delivery.
Certificate of Analysis & Documentation
Each order includes a detailed Certificate of Analysis (COA) with batch-specific test results, including dimensions, material purity, and structural integrity data. Safety data sheets (SDS) are provided in compliance with global industrial standards, outlining handling precautions and environmental impact assessments for proper regulatory reporting.
Storage & Handling
- Store in a cool, dry, well-ventilated area, sealed and away from direct sunlight.
- Keep away from incompatible materials, food and feed sources.
- Handle with appropriate personal protective equipment (gloves, goggles, lab coat).
- Follow good industrial hygiene practices. Avoid inhalation and skin contact.
- Refer to MSDS for detailed storage and safety instructions.
Streamlined Order Process for Industrial Buyers
To ensure your treatment system requirements are met, our process begins with a detailed application assessment to recommend optimal media size (30/40/50mm) and loading density. We offer sample testing for performance validation in your specific wastewater conditions, followed by bulk order placement with flexible delivery options via our bonded warehousing network. All industrial orders include dedicated technical support for system integration and startup guidance.
Frequently Asked Questions
Q: What is the expected service life of the HDPE media in industrial applications?
A: Under typical industrial water treatment conditions, our HDPE biofilm carriers maintain structural integrity for 5-8 years, depending on wastewater composition and operational parameters.
Q: Can this media be used in potable water treatment or food-grade applications?
A: No, this product is strictly for industrial and laboratory research use only, and is not approved for applications involving direct human consumption or food contact.
Q: What documentation is provided with each order?
A: Every shipment includes a Certificate of Analysis (COA), Material Safety Data Sheet (MSDS), and compliance documentation for customs clearance under HS Code 6307900090.
Q: Is custom sizing available beyond the standard 30-50mm range?
A: Yes, we offer customized diameters for specific industrial applications with a minimum order quantity of 5 cubic meters.
Q: How is the product packaged for international shipping?
A: The media is packed in cartons suitable for container shipping, with palletized options available for bulk orders to ensure safe transport and easy on-site handling.
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