Enhance industrial wastewater treatment efficiency with our premium K1 MBBR Bio Filter Media HDPE Bio Balls—engineered to boost COD, BOD, and NH-N removal while maintaining optimal biofilm growth in your system. Perfect for facilities handling 10-5000 M3/D capacity, these 30-50mm HDPE bio balls deliver consistent performance across varying flow rates, reducing operational headaches in complex water treatment setups.
- Durable HDPE construction ensures long-term stability in harsh industrial environments, minimizing replacement costs
- Customizable sizes (30mm, 40mm, 50mm) adapt to specific reactor configurations, optimizing contact area for microbial activity
- White coloration aids in visual monitoring of biofilm development, simplifying maintenance checks
Backed by reliable supply chain support and a 1 cubic metre MOQ, these bio balls integrate seamlessly into existing MBBR systems, letting you focus on meeting discharge standards without logistical delays.
Description
For industrial manufacturing and laboratory research purposes only.
Product Specifications
| Parameter | Value |
|---|---|
| Model NO. | LY-I |
| Usage | Industrial |
| Brand Name | Ly-I |
| Material | HDPE |
| Color | White |
| Function | Removing Cod BOD Nh-N |
| Capacity | 10-5000 M3/D |
| Classification | Bio Ball, Plastic Random Packing |
| MOQ | 1 Cubic Metre |
| Transport Package | Carton |
| Specification | 30, 40, 50mm, customized |
| Trademark | Lvyuan |
| Origin | China |
| HS Code | 6307900090 |
| Production Capacity | 10000 Cubic Meter |
Overcoming Industrial Water Treatment Challenges with MBBR Bio Filter Media
Industrial wastewater treatment facilities often struggle with inefficient biofilm attachment, inconsistent COD and BOD removal rates, and frequent media replacement costs. Having supported water treatment plants across 50+ countries for over a decade, we’ve seen how substandard bio media can disrupt treatment processes and increase operational expenses.
Enhanced Biological Treatment with HDPE Bio Balls
Our K1 MBBR Bio Filter Media addresses these challenges through high-density polyethylene (HDPE) construction that ensures superior durability and optimal surface area for microbial colonization. As a leading chemical trade hub with expertise in industrial supply chains, we deliver 30-50mm bio balls designed to maintain stable performance in wastewater treatment systems handling 10-5000 M3/D capacity.
Key Applications in Industrial Water Treatment
These MBBR Bio Balls are specifically engineered for industrial water treatment processes, including petrochemical, textile, and food processing wastewater remediation. The media facilitates efficient biological oxidation by providing a protected habitat for nitrifying and denitrifying bacteria, making it ideal for systems requiring consistent NH-N removal. Our industrial bio balls water treatment solution supports both aerobic and anoxic treatment stages without compromising flow dynamics.
Critical Specifications for Optimal Performance
The 30-50mm diameter range of our HDPE Bio Balls is critical for balancing surface area and hydraulic retention time—smaller 30mm media offers higher biomass density for compact systems, while 50mm variants provide better mixing in larger reactors. The white HDPE material ensures chemical resistance against industrial effluent components, maintaining structural integrity even in harsh pH environments. Customized sizes allow precise matching to specific reactor geometries, preventing dead zones and ensuring uniform biofilm distribution across treatment volumes.
Long-Term Value of Quality MBBR Media
Investing in premium HDPE Bio Filter Media reduces total cost of ownership through extended service life and consistent performance. Unlike inferior plastic media that degrades within 1-2 years, our HDPE construction withstands continuous agitation and chemical exposure for 5+ years. This durability translates to lower replacement frequency and reduced downtime—critical factors for industrial facilities operating 24/7. Our product complies with international plastic material standards, ensuring compatibility with various wastewater compositions while maintaining regulatory compliance.
Ensuring Reliability Through Rigorous Quality Control
Every batch of MBBR Bio Filter Media undergoes multiple quality checks, including density testing to ensure proper buoyancy, dimensional verification for consistent sizing, and impact resistance assessments to confirm durability. We maintain a production capacity of 10000 Cubic Meters annually, ensuring stable supply even for large-scale projects. Each shipment includes a certificate of compliance documenting material composition and performance specifications, providing traceability from manufacturing to delivery.
Certificate of Analysis & Documentation
All orders include a detailed Certificate of Analysis (COA) confirming product specifications and material properties. Material Safety Data Sheets (MSDS) are provided for proper handling and storage procedures. Customers can request batch-specific test reports by referencing their order number, ensuring full transparency and compliance with internal quality protocols.
Storage & Handling
- Store in a cool, dry, well-ventilated area, sealed and away from direct sunlight.
- Keep away from incompatible materials, food and feed sources.
- Handle with appropriate personal protective equipment (gloves, goggles, lab coat).
- Follow good industrial hygiene practices. Avoid inhalation and skin contact.
- Refer to MSDS for detailed storage and safety instructions.
Streamlined Order Process for Industrial Buyers
To ensure a seamless procurement experience, we offer a straightforward process: online inquiry with specific size requirements, sample provision for compatibility testing, and flexible batch ordering starting from 1 Cubic Metre. All shipments include necessary customs documentation aligned with international trade standards, supported by our cross-border logistics expertise. Our team provides technical guidance on media loading rates and system optimization to maximize treatment efficiency.
Frequently Asked Questions
Q: What is the expected service life of the HDPE Bio Balls?
A: Under normal operating conditions, our HDPE Bio Balls maintain structural integrity for 5+ years, significantly longer than standard plastic media.
Q: Can these bio balls be used in potable water treatment systems?
A: No, this product is intended for industrial wastewater treatment only and is not suitable for applications involving direct human consumption.
Q: What documentation is provided with each order?
A: Every shipment includes a Certificate of Analysis (COA), Material Safety Data Sheet (MSDS), and customs declaration documents.
Q: Do you offer custom sizes beyond 30-50mm?
A: Yes, we provide customized specifications to meet specific reactor design requirements; contact our technical team for details.
Q: What is the minimum order quantity?
A: The minimum order quantity is 1 Cubic Metre, with volume discounts available for larger purchases.
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