For industrial manufacturing and laboratory research purposes only.
Product Specifications
| Parameter | Value |
|---|---|
| Model NO. | Filter Media |
| Style | Ball |
| Performance | Efficient Filtration |
| Certification | CE, ISO9001 |
| Filtering Velocity | 20-50m/H |
| Flush Water Time | 10-20min |
| Flush Water Consumption | 3% |
| Work Cycle | 8-24h |
| Transport Package | Poly Bag With Carton |
| Specification | 700g/bag |
| Trademark | BuyChemCn |
| Origin | Henan China |
| Production Capacity | 100tons /Year |
| Package Size | 40.00cm * 56.00cm * 57.00cm |
| Package Gross Weight | 20.000kg |
Overcoming Sand Filtration Limitations with Polyester Cotton Filter Balls
For over a decade in industrial filtration systems, we've witnessed the recurring challenges faced by manufacturing plants and research facilities: sand filters clogging prematurely, excessive water waste during backwashing, and inconsistent flow rates disrupting production schedules. These inefficiencies not only increase operational costs but also compromise process stability—a critical issue in precision-dependent industries.
A High-Velocity Filtration Solution for Industrial Applications
Our Polyester Cotton Filter Balls address these pain points through engineered efficiency. With a filtering velocity of 20-50m/H, they outperform traditional sand media by maintaining consistent flow even under high particulate loads. As a leading chemical trade hub serving 50+ countries, we've integrated these filter balls into water treatment systems for Southeast Asian manufacturing enterprises, delivering 30% reduction in backwash frequency compared to conventional sand filters.
Industrial Filtration Applications
These Efficient Filtration Balls are designed for industrial water treatment processes, including pre-filtration in chemical manufacturing, cooling tower water circulation, and laboratory research setups. Their spherical structure ensures uniform particle distribution, making them ideal for applications requiring precise flow control and extended filter cycles without compromising filtrate quality.
Key Performance Metrics Explained
The 20-50m/H filtering velocity strikes the optimal balance between throughput and particle retention, allowing continuous operation in high-demand industrial environments. The 10-20 minute flush water time—paired with仅 3% flush water consumption—significantly reduces water usage compared to sand filters that typically require 5-8% of total throughput for backwashing. The 8-24 hour work cycle provides flexibility to match various process requirements, from batch operations to continuous production lines.
Total Cost of Ownership Advantages
Choosing Rewash Replace Sand Filter Balls translates to tangible operational benefits. Their reusability minimizes replacement frequency, while the ISO9001-certified production process ensures consistent quality batch after batch. Industrial clients report up to 40% lower annual filtration costs due to reduced water waste, less downtime for maintenance, and extended service life compared to traditional sand media.
Our quality assurance protocol includes multi-stage testing for filtration efficiency, mechanical strength, and chemical resistance. Each production batch undergoes velocity testing at 20m/H, 35m/H, and 50m/H to verify performance across the entire operational range. As a CE-certified manufacturer with 100 tons annual capacity, we maintain 98% on-time delivery rates even during peak demand periods, supported by our integrated supply chain network spanning the Asia-Pacific region.
Certificate of Analysis & Documentation
Every order includes a batch-specific Certificate of Analysis detailing filtration efficiency test results, flush water consumption data, and material composition verification. MSDS documents are provided for safe handling and storage compliance, with technical support available for filter system optimization and installation guidance.
Storage & Handling
- Store in a cool, dry, well-ventilated area, sealed and away from direct sunlight.
- Keep away from incompatible materials, food and feed sources.
- Handle with appropriate personal protective equipment (gloves, goggles, lab coat).
- Follow good industrial hygiene practices. Avoid inhalation and skin contact.
- Refer to MSDS for detailed storage and safety instructions.
Streamlined Order Process for Industrial Buyers
Initiate your order with a specification review to confirm compatibility with your filtration system. We provide 500g sample units for performance testing, followed by batch production with 7-10 day lead times for standard orders. All shipments include full documentation package and are delivered via our bonded warehousing network for efficient cross-border logistics.
Frequently Asked Questions
Q: What is the service life of Polyester Cotton Filter Balls?
A: Under normal industrial operating conditions, the filter balls maintain optimal performance for 12-18 months before requiring replacement, depending on particulate load and backwash frequency.
Q: Are these filter balls suitable for potable water treatment?
A: No, these products are for industrial and laboratory use only, and not intended for applications involving direct human consumption or household use.
Q: What documentation is provided with each shipment?
A: Each order includes a Certificate of Analysis, MSDS, and compliance documentation for CE and ISO9001 standards.
Q: Can the packaging be customized for bulk orders?
A: Yes, we offer custom packaging options for orders exceeding 10 tons, including palletization and labeling according to customer specifications.
Q: What is the minimum order quantity?
A: Standard minimum order quantity is 20 bags (14kg), with sample units available at 500g for qualification testing.
