For industrial manufacturing and laboratory research purposes only.
Product Specifications
| Parameter | Value |
|---|---|
| Model NO. | LY-I |
| Usage | Industrial |
| Brand Name | Ly-I |
| Material | HDPE |
| Color | White |
| Function | Removing Cod BOD Nh-N |
| Capacity | 10-5000 M3/D |
| Classification | Bio Ball, Plastic Random Packing |
| MOQ | 1 Cubic Metre |
| Transport Package | Carton |
| Specification | 30, 40, 50mm, customized |
| Trademark | Lvyuan |
| Origin | China |
| HS Code | 6307900090 |
| Production Capacity | 10000 Cubic Meter |
Overcoming Industrial Wastewater Treatment Challenges with K3 MBBR Bio Filter Media
Industrial facilities across Southeast Asia often struggle with inefficient wastewater treatment systems that fail to consistently meet COD, BOD, and NH-N discharge standards. After a decade of supporting manufacturing plants in the region, we’ve seen how substandard bio media leads to frequent system clogging, poor biomass attachment, and unpredictable treatment outcomes—costing factories thousands in non-compliance fines and operational downtime.
Engineered MBBR Bio Balls for Reliable Water Treatment Performance
Our K3 MBBR Bio Filter Media addresses these critical pain points through a precision-engineered design optimized for industrial water treatment. The high-density HDPE structure ensures maximum surface area for microbial colonization, while the modular 30-50mm bio balls promote uniform water flow and oxygen transfer—key factors in achieving stable COD and BOD removal rates. Backed by our 10+ years of chemical supply chain expertise, these bio balls integrate seamlessly into existing MBBR systems, reducing retrofitting costs for factories in electronics, textiles, and chemical processing sectors.
Industrial Applications and Performance Benefits
Designed specifically for industrial wastewater scenarios, our MBBR Bio Filter Media excels in treating high-strength organic loads from manufacturing processes. Typical applications include food processing plants managing starch-based effluents, pharmaceutical facilities handling fermentation byproducts, and automotive factories treating degreasing wastewater. The media’s robust HDPE construction resists chemical corrosion and mechanical wear, maintaining performance integrity even in aggressive industrial environments.
Key Specifications That Drive Treatment Efficiency
The 30mm, 40mm, and 50mm size options allow precise customization based on reactor volume and flow rates—critical for optimizing contact time and biomass retention. HDPE material selection ensures buoyancy control, preventing media sedimentation and enabling efficient backwashing. The porous surface topology, engineered at 500-800 m²/m³ specific surface area, provides ideal conditions for nitrifying and denitrifying bacteria, directly impacting NH-N reduction efficiency. Our production capacity of 10,000 cubic meters annually guarantees consistent supply for large-scale industrial projects.
Long-Term Value Through Quality and Compliance
Choosing substandard bio media risks frequent replacements (every 1-2 years) and inconsistent treatment results. Our K3 MBBR Bio Filter Media, with its 5-year service life under standard industrial conditions, delivers a 60% lower total cost of ownership. Manufactured in ISO9001-certified facilities and compliant with REACH regulations, each batch meets strict quality control parameters for density, porosity, and mechanical strength—ensuring your treatment system operates within environmental permits and avoids costly regulatory penalties.
Quality Assurance You Can Verify
We uphold rigorous quality control through multi-stage testing: raw material HDPE is verified for purity and melt flow index; finished bio balls undergo compression strength and buoyancy testing; and random samples are subjected to accelerated aging simulations. Every shipment includes a Certificate of Analysis detailing dimensional tolerance, material composition, and surface area measurements. For critical applications, we provide pre-shipment sample testing and third-party certification upon request, ensuring complete transparency in product performance.
Certificate of Analysis & Documentation
Each cubic meter of K3 MBBR Bio Filter Media is accompanied by a batch-specific Certificate of Analysis (COA) and Material Safety Data Sheet (MSDS). The COA includes实测数据 for key parameters such as diameter tolerance (±0.5mm), bulk density (45-55 kg/m³), and void ratio (>90%). Customers can request full test reports including electron microscopy images of surface morphology and compressive strength test charts by referencing their order number.
Storage & Handling
- Store in a cool, dry, well-ventilated area, sealed and away from direct sunlight.
- Keep away from incompatible materials, food and feed sources.
- Handle with appropriate personal protective equipment (gloves, goggles, lab coat).
- Follow good industrial hygiene practices. Avoid inhalation and skin contact.
- Refer to MSDS for detailed storage and safety instructions.
Streamlined Order Process for Industrial Buyers
Our industrial procurement process ensures minimal lead time: submit your reactor dimensions and flow rate for a customized media recommendation, request a 10L sample for compatibility testing, and proceed to bulk ordering with flexible delivery options via our bonded warehousing network. We provide import documentation including HS code 6307900090 and origin certificates to facilitate customs clearance across Asia-Pacific markets.
Frequently Asked Questions
Q: What is the service life of the MBBR Bio Filter Media?
A: Under standard industrial wastewater conditions, the HDPE bio balls maintain performance for 5+ years before requiring replacement.
Q: Can these bio balls be used in potable water treatment?
A: No, this product is FOR INDUSTRIAL AND LABORATORY RESEARCH USE ONLY and not approved for applications involving direct human consumption.
Q: What documentation is provided with each order?
A: Each shipment includes a Certificate of Analysis (COA), Material Safety Data Sheet (MSDS), and packing list with batch information.
Q: Do you offer custom sizes beyond 30-50mm?
A: Yes, customized specifications are available for orders exceeding 50 cubic meters. Contact our technical team with your specific requirements.
Q: What is the minimum order quantity?
A: The minimum order quantity is 1 cubic metre, with volume discounts available for orders over 10 cubic meters.
