For industrial manufacturing and laboratory research purposes only.
Product Specifications
| Parameter | Value |
|---|---|
| Model NO. | LY-I |
| Usage | Industrial |
| Brand Name | Ly-I |
| Material | HDPE |
| Color | White |
| Function | Removing Cod BOD Nh-N |
| Capacity | 10-5000 M3/D |
| Classification | Bio Ball, Plastic Random Packing |
| MOQ | 1 Cubic Metre |
| Transport Package | Carton |
| Specification | 30, 40, 50mm, customized |
| Trademark | BuyChemCn |
| Origin | China |
| HS Code | 6307900090 |
| Production Capacity | 10000 Cubic Meter |
Industrial Pond Wastewater Treatment Challenges: How MBBR Bio Balls Improve COD BOD Removal Efficiency
Over the past decade working with industrial clients across Southeast Asia, we've repeatedly seen wastewater treatment systems struggle with inconsistent COD and BOD removal rates. Facilities often face rising operational costs due to inefficient biofilm carriers that either clump together or fail to maintain stable microbial populations—especially in high-flow industrial pond applications handling 10-5000 M3/D. This instability not only risks regulatory non-compliance but also increases downtime for system maintenance.
HDPE MBBR Bio Balls: A Engineered Solution for Industrial Wastewater
Our Industrial Pond MBBR Bio Balls Filter Media address these challenges through precision-engineered HDPE construction designed to maximize surface area for biofilm growth while ensuring optimal water flow. As a core component in moving bed biofilm reactor systems, these 30-50mm bio filter balls provide the stable environment needed for consistent microbial activity, directly targeting the COD and BOD removal struggles industrial operators face daily.
Typical Industrial Applications
These MBBR filter media for wastewater excel in industrial pond systems across manufacturing, food processing, and chemical production facilities. The high-density polyethylene structure withstands harsh industrial environments, making them ideal for treating complex wastewater streams where biological oxygen demand and chemical oxygen demand reduction are critical process requirements.
Key Specification Advantages for Industrial Performance
The 30-50mm size range of these bio filter balls strikes a critical balance—large enough to prevent channeling in industrial-scale reactors yet small enough to maintain high surface area-to-volume ratio essential for efficient biofilm development. HDPE material ensures chemical resistance and long service life, eliminating frequent replacement costs associated with inferior plastic media. The customized size options allow precise matching to specific reactor dimensions, optimizing contact time and treatment efficiency for each unique wastewater profile.
Operational Benefits of Quality MBBR Media
Choosing properly engineered MBBR bio balls translates to quantifiable operational improvements: stable COD/BOD removal rates reduce compliance risks, while the durable HDPE construction lowers long-term replacement costs compared to standard plastic packing. Our production capacity of 10,000 cubic meters ensures consistent supply even for large-scale industrial projects, preventing costly treatment interruptions due to media shortages.
Quality Assurance You Can Verify
Every batch of our MBBR filter media undergoes rigorous quality control testing, including density verification, dimension measurement, and structural integrity checks. We provide batch-specific COA documents confirming compliance with industrial wastewater treatment media standards. Our 10+ years of experience serving industrial clients ensures we understand the critical importance of consistent product quality in wastewater treatment applications.
Certificate of Analysis & Documentation
Each order includes a Certificate of Analysis with batch-specific test results and Material Safety Data Sheet (MSDS) for proper handling. Detailed specifications and compliance documents are available upon request to support your internal quality assurance processes and regulatory reporting requirements.
Storage & Handling
- Store in a cool, dry, well-ventilated area, sealed and away from direct sunlight.
- Keep away from incompatible materials, food and feed sources.
- Handle with appropriate personal protective equipment (gloves, goggles, lab coat).
- Follow good industrial hygiene practices. Avoid inhalation and skin contact.
- Refer to MSDS for detailed storage and safety instructions.
Industrial Order Process
To ensure the perfect match for your wastewater treatment system, we recommend starting with a detailed application assessment. Our technical team can help determine the optimal bio ball size and quantity based on your reactor dimensions and flow rate. Once specifications are confirmed, orders can be placed with a minimum of 1 cubic metre, with production lead times tailored to your project timeline.
Frequently Asked Questions
Q: What is the service life of these MBBR bio balls?
A: Under normal industrial wastewater conditions, HDPE bio balls typically maintain performance for 5-7 years with proper maintenance.
Q: Can these bio balls be used in food-grade wastewater treatment?
A: These products are for industrial use only. While they treat industrial wastewater, they are not certified for direct contact with food products.
Q: What documentation is provided with each order?
A: Each shipment includes a Certificate of Analysis (COA) and Material Safety Data Sheet (MSDS).
Q: Are custom sizes available beyond 30-50mm?
A: Yes, we offer customized specifications to meet specific reactor design requirements.
Q: What is the minimum order quantity?
A: The minimum order quantity is 1 Cubic Metre.
